General Introduction of Frozen French Fries Production Line:
Frozen french fries production line is highly automated and intelligent. This automatic french fries line is suitable for large-scale French fries plants, but also suitable for small frozen fries processing plants. With less manual participation and higher return on investment, this set of commercial french fries making machines are very popular on the global market.
Oval in shape Dry material content≥20% Sugar content≤0.4%;
Length ≥68mm Color outside is yellow Color inside is white
Less and small bud hole
Features of Frozen French Fries Production Line:
1.Process Capacity (finished capacity from 50kg/h to 2000kg/h) and work flow can be customized.
2.All equipment are made of SUS304,electrical apparatus element are Schneider brand ,Siemens or CHINT brand.
3.Heating method: Electric heating, Gas heating or Diesel heating (equipped with RIELLO or BALTUR burner), etc.
4.The size of French fries and the thickness of potato chips are adjustable.
5.For French fries line, we have special equipment to remove the unqualified fries.
6.With special designed fryer, quick heating and energy saving, enabled good performance.
Capacity Of French Fries Production Line
Full Automatic Line:50kg/h, 100kg/h, 200kg/h, 300kg/h, 500kg/h, 1000kg/h,2000kg/h.
Semi-Automatic Line：50-200kg/h customized
Fresh Potato → Washing & Peeling → Cutter → Rinsing → Blanching → Dewater→Cooling→ Frying →Deoil→Cooling and Drying-Freezing → Weighing → Packing →Frozen French Fries
1.Lifting Machine With Water Spray Device
It is used to preclean potato,soften the potato skin, then loading potatoes into washing and peeling machine.
2.Washing and peeling machine
This machine is used to peeling potatoes with hard brush and emery brush; Uneven and corrugated brush can peel the potatoes completely.
3.Selecting Conveyor Belt
This machine is used to pick out potato eyes and dark parts on potatoes by manually. There will be waste material holes and unpeeled potatoes return system.
This machine is used to cut potato into fries, french fries quality depends on fries length and shape, so cutting machine is very important.
This machine used to washing potato starch and protect potato from oxidation, keep its original color.
This machine is used to deactivate the activity of the oxidase, take off the starch, separate out the reducing sugar, also after blanching,it will get inner soft taste of french fries.Blanching temperature is between 80 ℃ -100 ℃,blanching time 100 seconds
7.Vibrating Dewater Machine
Used to remove water.Also have many holes at the end of machine to leak out small part and waste part potato.
8.Air Drying and Cooling Line
Remove the surface water on the fries ,cooling temperature and drying for next step frying process.
9.Continuous frying machine
Deep Drying,Frying Temperature 180℃，Frying Time 120 seconds
11.Vibration Deoil Machine
This machine is used to remove the surface oil on the fried french fries.
12.Air Drying and Cooling Line
Use air fan to blow off the oil on fries surface, then deliver fries into the quick freezer tunnel.
Used to connect between cooling line and quick-freezing tunnel.
14.Fluidized-Type Quick Freezer Tunnel
It is used to quick freezing the french fries in short time, fries center temperature at -18 ℃,frozen time 20 minutes.Can the maximum keep the french fries original flavor and product quality.
Used to connect between quick-freezing machine and packing machine.
16.Automatic Weighing and Packing Machine
It is used to weighting and packing the french fries into bags automatically
Frozen French Fries Production Line Video：
Frozen French Fries Production Line Equipment List:
|Potato Washing and Peeling Machine||2800*850*1400mm|
|3||Selecting Conveyor Belt||2500*900*800mm|
|Potato Cutting Machine||950*800*950mm|
|Water Bucket Spray Lifting Machine||2200*900*1600mm|
|Unqualified Fries Picking Machine||2000*800*1300mm|
|Vibration Dewater Machine||1800*1230*1020mm|
|Air Cooling and Drying Machine||3500*900*1600mm|
|Continuous Frying Machine||4000*1100*2200mm|
|Vibration Deoil Machine||1800*1230*1020mm|
|Air Cooling and Drying Machine||3500*900*1600mm|
|French Fries Production Line(150-200KG/H)||Workshop Space=L44M*W4M*W3M|
|Note: The machine configuration of the fully automatic french fries line is very flexible, we need to match according to customer needs. This list of machines can be used as a reference, basically covering the fully automatic production process of French fries. Moreover, some of the production links can be adjusted and changed according to actual production needs.|
Can I Make Potato Chips With This Automatic Frozen French Fries Production Line Also?
In fact, the processing technology of fried potato chips and fried french fries is basically the same. If the french fries producer wants to use this automatic frozen french fries processing line to produce potato chips, it also works. The manufacturer only needs to replace the potato cutting machine to potato slicer machine and add the drum type seasoning machine in the production line.
The difference between the shape of french fries and potato chips is mainly determined by the potato cutter. By replacing different cutting machine and add the seasoning machine, customers can use the same production line to produce fries and chips at the same time, which can save costs and increase economic benefits.
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